Purpose-built gearboxes for warehouse automation
AGVs and AMRs operate under great operational stress. They are in constant use, consistently carry heavy loads, and require precision in high-traffic workspaces.
To meet these demands, they need the best in gearbox design. Far from being a mere component, gearboxes are what keep AGVs and AMRs moving with power, accuracy, and reliability.
At Neugart, we make application-specific gearbox designs engineered with the following warehouse-essential performance advantages in mind:
Compact and lightweight
In mobile robots like AGVs and AMRs, space is of the highest value. Less room taken up by the gearbox means the potential for, say, larger batteries and longer runtimes. Neugart’s gearbox solutions give you high power in a compact, lightweight form. Get seamless integration, improved energy efficiency, and greater adaptability without sacrificing performance.
High torque with precision accuracy
Great power doesn’t have to come at the cost of precision. Our gearboxes efficiently distribute forces across planetary gears to deliver high torque and carry heavy loads, while guaranteeing accurate control. The result? Durable and highly effective warehouse automation tools, ready to meet your logistics and material handling challenges.
Energy efficient
AGVs and AMRs rely on batteries for power, so energy conservation is key to long-lasting performance. You wouldn’t want your machine expiring mid-task after all. With over 90% efficient gearboxes, Neugart’s designs reduce energy waste and heat buildup to extend battery life and increase reliability. Maintain peak performance and keep your warehouse running smoothly at all times with high-efficiency solutions you can count on.
Why choose Neugart for your AGV and AMR Gearboxes
We have almost 100 years of experience making German-engineered gear components for specialist use cases such as guided vehicles and mobile robots. As a family-run business with worldwide distribution, we combine customized service with an expert reputation.
Our greatest strength (besides leading engineering) is listening. We always want to fully understand your requirements in detail, so no matter what automation tool you need a gearbox for, we’ll find or manufacture the ideal solution for you. In fact, our zero-defect philosophy, means we leave nothing to chance. Every part of our products is tested for quality and precision.
The right gearbox for every robot: planetary, servo, and right-angle solutions for AGVs and AMRs
AGVs and AMRs come in all shapes and sizes, so that’s why our gearboxes do too. Here’s a look at our most common gearbox types used in warehouse automation:
Planetary Gearboxes
As our go-to choice for most AGVs and AMRs, we provide a huge range of top-quality planetary gearboxes ideal for warehouse automation applications. This gearbox type is exactly what 24/7 automation systems demand. Offering high torque in a compact footprint, it delivers smooth motion, long service life, and excellent efficiency.
In particular, our NGV coaxial gearbox is specially designed for automated guided vehicles. It includes:
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High-load angular contact bearings
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Direct chassis mounting
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Space-saving, short design
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Rotary shaft seal
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Extra long centering collar
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Equidirectional rotation
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Over 95% efficiency
Its maintenance-free, high-efficiency construction ensures reliable performance around the clock, while compatibility with almost any motor adds flexibility.
Want the perfect pairing? Our NGV wheel is developed specifically for use on the NGV gearbox. Available in three sizes, each with a durable polyurethane tread, this combo is both universal and powerful.
Servo gearboxes
Where strength and reliability really matters, servo gearboxes shine. Need to handle demanding loads—perhaps for AMRs carrying heavy payloads or AGVs navigating continuous warehouse shifts? Our servo solutions specialize in exceptional load capacity to ensure durability, efficient performance and pair perfectly with servo motors for total system compatibility.
Right-angle gearboxes
Struggling to find a gearbox to fit a tight space? No problem. Our right-angle solutions are designed precisely for this challenge. Allowing for flexible drive configurations, they fit even the smallest applications, such as flat, low-profile robots used to maneuver under shelves or through narrow aisles. Choose either a bevel or hypoid 90-degree gearbox to maintain high performance while producing motion in compact layouts.
One partner, all options
From our cost-effective line to our application-specific models for your most particular designs, we pride ourselves on offering the perfect solution for every purpose.
Still can’t find what you’re looking for? We also design custom gearboxes. Close collaboration with our customers is important to us, so let’s work together to develop, design, and produce the most optimal solution for your AGV or AMR.
Neugart Calculation Program: design your ideal drive
Choosing the right gearbox for your AGV or AMR is all about fitting your application’s precise mechanical, spatial, and performance requirements. Sounds complicated, but with Neugart’s calculation program (NCP), this process couldn’t be simpler.
Just enter your application data (anything from motor specs or load parameters to required torque, speed, and mounting configuration) and the NCP instantly calculates the best gearbox-motor combination for your drive. Compare options in real time to ensure compatibility and cost-effectiveness.
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Identify compatible gearboxes in seconds
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Ensure mechanical compatibility
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Optimize performance for longevity and efficiency
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Save engineering time and reduce risk
Warehouse automation is fast-paced, so we designed a tool to keep up. Streamline the gearbox design process and bring better machines to your workplace faster, with the confidence that you have the right gearbox for your precise task.
FAQs: gearboxes for mobile robots and automated guided vehicles
For mobile robots like AGVs and AMRs, planetary gearboxes are often the best choice thanks to their mixture of compact design, high torque output, and durability. But, depending on the use case, a right-angle or servo gearbox might offer better spatial flexibility or control precision. Neugart offers all of these solution types, optimized for robotics applications.
Not necessarily. Each robotic system has different load, speed, and transmission demands. That’s why Neugart gearboxes are available in different configurations (or even custom-built if your AGV has unique design constraints).
A gearbox directly affects transmission performance by converting motor input into usable torque and speed. Neugart gearboxes are over 90% efficient, ensuring minimal power loss—a crucial benefit when it comes to battery-powered AGVs and AMRs.
Absolutely. Our team at Neugart provides guidance, as well as gearboxes. With experience in producing gear components since 1928, our engineers are here to help you select or configure the best transmission solution for your specific use case.
Talk to our experts to discuss your project, or find your ideal gearbox today using our calculation program.
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