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Application-specific planetary gearbox

HLAE

Frame size

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Use our Tec Data Finder (TDF) to configure your gearbox and request a quote if necessary

HLAE Hygienic design gearbox
HLAE gearbox
HLAE planetary gearbox
Gearbox Pharmaceutics, cosmetics and food industry
planetary gearbox in a hygienic design rotation

Our HLAE is unique: It is the world's first planetary gearbox in a hygienic design - flexible without a radial bolt, powerful and yet easy and quick to clean. It was developed specifically for applications in sensitive areas such as pharmaceuticals, cosmetics and food.

Features

  • Coaxial gearbox
  • Hygienic Design
  • FDA certified materials
  • NSF H1 lubricant
  • No radial bolts
  • Protection class IP69K
  • Spur gear
  • Low-friction deep groove ball bearings
  • Radial shaft seal
  • Round type output flange
  • Equidirectional rotation
  • Planet carrier in disc design

Further Information

HLAE 070 HLAE 090 HLAE 110 Stage
Ratios 3, 4, 5, 7, 8, 10 3, 4, 5, 7, 8, 10 1
9, 12, 15, 16, 20, 25, 32, 40, 64, 100 9, 12, 15, 16, 20, 25, 32, 40, 64, 100 2
Efficiency η % % 97 - 98 97 - 98
Min. operating temperature / Max. operating temperature Tmin / Tmax °C °F -25 / 90 -13 / 194
Protection class IP69K IP69K
Standard backlash φ arcmin arcmin <10 - <12 <10 - <12 <7 - <9 <7 - <9 <7 - <9 <7 - <9
Torsional stiffness C2t Nm /arcmin lbf.in/arcmin 2.2 - 2.9 19 - 26 6.6 - 8.7 58 - 77 13.5 - 19.0 119 - 168
Gearbox weight m kg lbm 2.1 - 2.5 4.6 - 5.6 3.7 - 4.5 8.2 - 9.8 7.3 - 9.0 16.1 - 19.8
Running noise LpA dB(A) dB(A) 58 58 60 60 65 65
HLAE 070 HLAE 090 HLAE 110
Maximum radial force Fr max N lbf 1000 225 1250 281 5000 1124
Maximum axial force Fa max N lbf 1200 270 1600 360 3800 854
Maximum tilting moment MK max Nm lbf.in 48 428 68 603 376 3331
HLAE 070 HLAE 090 HLAE 110
Mass moment of inertia input J1 kgcm2 lbf.in.s210-4 0.077 - 0.138 0.682 - 1.221 0.740 - 0.983 6.550 - 8.700 1.569 - 2.630 13.887 - 23.277
Average idle torque T0 Nm lbf.in 0.10 - 0.40 1 - 4 0.15 - 0.75 1 - 7 0.45 - 1.85 4 - 16
HLAE 070 HLAE 090 HLAE 110 Stage
Cyclic torque T2Z Nm lbf.in 15 - 33 133 - 292 38 - 87 336 - 770 95 - 171 841 - 1513 1
15 - 33 133 - 292 38 - 87 336 - 770 95 - 171 841 - 1513 2
Maximum torque T2max Nm lbf.in 24 - 48 212 - 425 60 - 139 531 - 1230 152 - 270 1345 - 2390 1
24 - 52 212 - 460 60 - 139 531 - 1230 152 - 270 1345 - 2390 2
Continuous torque T2D Nm lbf.in 13 - 25 111 - 221 32 - 76 283 - 673 80 - 146 708 - 1292 1
13 - 28 111 - 248 32 - 82 283 - 726 80 - 165 708 - 1460 2
Emergency stop torque T2Stop Nm lbf.in 30 - 66 266 - 584 76 - 174 673 - 1540 190 - 340 1682 - 3009 1
30 - 66 266 - 584 76 - 174 673 - 1540 190 - 340 1682 - 3009 2
HLAE 070 HLAE 090 HLAE 110 Stage
Continuous input speed n1D min-1 rpm 3950 - 4000 3950 - 4000 2350 - 3500 2350 - 3500 1250 - 2600 1250 - 2600 1
4000 4000 2550 - 3500 2550 - 3500 1400 - 3000 1400 - 3000 2
Max. mechanical input speed n1max min-1 rpm 13000 13000 7000 7000 6500 6500

Wide diversity of output shafts

  • Output shaft with feather key
  • Smooth output shaft

Lubrication

  • Food grade lubrication

Input

  • Motor adaptation

Surface

  • EPDM seals         

Sealing kit

  • Application seal
HLAE 070 HLAE 090 HLAE 110 Stage
Shaft diameter output D3 mm in 14 0.551 20 0.787 25 0.984
Centering diameter output D5 mm in 40 1.575 58 2.283 65 2.559
Housing diameter D6 mm in 69 2.717 88 3.465 109 4.291
Total length L1 mm in 123.5 4.862 146.0 5.748 191.0 7.520 1
135.5 5.335 166.0 6.535 219.0 8.622 2
Shaft length output L3 mm in 41.7 1.642 50 1.969 66.5 2.618
HLAE technical drawing

HLAE Sealing Kit

The freely positionable sealing kit for the HLAE provides maximum hygienic protection, making it universally suitable for different machine wall thicknesses. It therefore gives you maximum flexibility for connecting to the machine while satisfying the strictest hygienic requirements.

HLAE Sealing Kit
Sealing Kit

Downloads

HLAE Product Brochure
Product Catalog: HLAE
Operating Manual HLAE
Mounting Instructions: HLAE - B5
Mounting Instructions: HLAE - B14 Variant 1
Mounting Instructions: HLAE - B14 Variant 2

 

Configure your HLAE gearbox here

We have developed the Tec Data Finder (TDF) so that you can configure a HLAE planetary gearbox for your needs with just a few clicks. The TDF will provide you with all relevant data, technical information and CAD models. Matched to your motor's flange, of course.

CONFIGURE GEARBOX

Neugart's Tec Data Finder (TDF) planetary gearbox

“Neugart is professional and operates in a technically flexible way. The result is outstanding. From a visual point of view, the gearbox fits into our machine design in an optimum way. I was impressed by the tenacity with which Neugart has optimized the hygienic design of the gearbox until a standard product could be introduced to the market.”

Dipl.-Ing. Andreas Harder | Development and Engineering | Weber Maschinenbau GmbH

Engineer from Weber gives testimony in front of the machine.

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Tec Data Finder – Configure a gearbox easily

We have developed the Tec Data Finder (TDF) so that you can configure a planetary gearbox for your needs with just a few clicks. The TDF will provide you with all relevant data, technical information and CAD models. Matched to your motor's flange, of course.

TEC DATA FINDER


For professionals: the NCP

The Neugart Calculation Program, abbreviated NCP, is our calculation software for gearbox configuration. With it, you can put together the perfect gearbox-motor configuration. Directly, based on your application data.

Neugart Calculation Program

Have questions about our gearboxes?

We would be happy to help you!
Neugart USA Corp.

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