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Planetary Gearboxes with Mounted Pinion

The integrated gearbox/pinion combination provides the best technical coordination for rack and pinion drives. Numerous solution options provide high dynamics and high load-bearing capacities at the same time because of the precision gearing.

Three examples of custom made gearboxes
Custom Gearboxes

Our experienced engineers always find the optimal solution for your application. No matter what the special requirements of your application, we can develop a custom made gearbox to match your needs.

PLE

Unparalleled: This planetary gearbox maintains its maximum efficiency even at the highest speeds.

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PLQE

The easy to install planetary gearbox absorbs high forces with low heat generation.

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PLPE

The cost effective planetary gearbox with the best torque-low heat performance.

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PLHE

This is progress: In this planetary gearbox, precision and cost effectiveness meet.

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PSBN

The high-performance precision planetary gearbox with helical teeth for a particularly quiet drive.

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PSN

The helical-toothed precision planetary gearbox for low-noise operation and high bearing loads.

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PLN

The perfectly sealed straight-toothed planetary gearbox delivers the maximum performance without ever losing the required stiffness.

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PLFE

The shortest planetary gearbox with the highest torsional stiffness and flange output shaft.

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PSFN

The precision planetary gearbox for maximum loads with particularly quiet drive and flange output shaft.

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PLFN

The precision planetary gearbox for maximum loads and the highest performance – fast and easy to install.

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PFHE

The planetary gearbox with flange output shaft for high-load applications

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WPLE

The versatile right angle planetary gearbox with lower weight and appealing cost effectiveness.

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WPLQE

The right angle planetary gearbox with universal output flange – flexible installation options and for high forces.

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WPLPE

The economical right angle planetary gearbox for particularly high forces – flexible installation options and lifetime lubrication.

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WPLN

The versatile right angle gearbox with spiral teeth for a quiet drive.

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WPLFE

The shortest right angle planetary gearbox with flange output shaft and maximum torsional stiffness.

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WPSFN

The shortest spiral-toothed right angle gearbox with flange output shaft and hollow shaft.

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WGN

The spiral-toothed right angle gearbox with hollow shaft – low noise levels and force-fit installation.

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HLAE

The unique planetary gearbox with certified hygienic design – ideal for reliable cleaning processes.

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NGV

The planetary gearbox for AGVs. Compact and highliy resilient.

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NGV

The planetary gearbox for AGVs.
Compact and highliy resilient.

Whatever the demands that you make of your AGV drive: 
we can provide you with the ideal gearbox solution for your vehicle.

Every detail counts, so that a gearbox can fulfill application-specific requirements in an optimum way. AGVs are designed to transport heavy loads on a continuous basis. The specific structural and mechanical demands are extremely high. However, we fulfill them in a reliable way with our NGV planetary gearboxes. Because the gearboxes impress with their compact design, efficiency and durability. And we have specifically optimized them for use in AGVs. 

Technical data

NGV064NGV090NGV110
Maximum dynamic load capacity (1)kglbs350772675148810752370
Max. speedvm/sin/s278.7
Positioning precisionmmin0.30.0120.40.0160.40.016
Total weightkglbs3.98.67.717.016.436.2

(1) Max. load capacity of NGV gearbox with NGV wheel and dynamic load with nominal torque (T2N). Application-specific design with NCP required. With Fa=0

NGV064NGV090NGV110i(5)
Ratiosii9,12,15,16,20,25,32,40,649,12,15,16,20,25,32,40,64
Service life (L10h)tLhh30,00030,000
Efficiency at full load (1)ƞ%%≥ 95≥ 95
Min. operating temperatureTmin°C°F-25-13
Max. operating temperatureTmax°C°F90194
Protection classIP65 (at the output side)IP65 (at the output side)
Standard lubricationGrease (lifetime lubrication)Grease (lifetime lubrication)
Food grade lubricationGrease (lifetime lubrication)Grease (lifetime lubrication)
Low temperature lubrication (2)Grease (lifetime lubrication)Grease (lifetime lubrication)
Installation positionanyany
Standard backlashjtarcminarcmin≤ 12≤ 12≤ 9≤ 9≤ 9≤ 9
Torsional stiffness (1)cgNm/arcminlbf.in/arcmin7.3 - 11.565 - 10219.5 - 38.5173 - 34152 - 95460 - 841
Gearbox weightmGkglbm1.63.548.88.919.6
Standard surfaceHousing: Steel – heat-treated and post-oxidized (black)Housing: Steel – heat-treated and post-oxidized (black)
Running noise (3)Qgdb(A)db(A)606062626565
Max. bending moment based on the gearbox input flange(4)MbNmlbf.in8711614240354
Nominal output torque (6)T2NNmlbf.in4438913011512101859i=9
4438912010622602301i=12
443891109742302036i=15
4438912010622602301i=16
4438912010622602301i=20
403541109742302036i=25
4438912010622602301i=32
403541109742302036i=40
18159504431201062i=64
Max. output torque (6)T2MaxNmlbf.in7062020818413843399i=9
7062019216994163682i=12
7062017615583683257i=15
7062019216994163682i=16
7062019216994163682i=20
6456617615583683257i=25
7062019216994163682i=32
6456617615583683257i=40
29257807081921699i=64
Emergency stop torque (1)(7)T2StopNmlbf.in80 - 88708 - 779190 - 2601682 - 2301380 - 5003363 - 4425
Average thermal input speed at T2N and S1 (6)n1nmin-1rpm45004500400040003300 - 35003300 - 3500
Max. mechanical input speed (6)N1Limitmin-1rpm750075007000700065006500
Radial force for 20,000h (8)(9)Fr20,000hNlbf2300517410092251501158
Axial force for 20,000h (8)(9)Fa20.000hNlbf28506415450122564501450
Radial force for 30,000h (8)(9)Fr30.000hNlbf2000450365082145501023
Axial force for 30,000h (8)(9)Fa30,000hNlbf25005624800107956001259
Maximum radial force (9)(10)Fr StatNlbf27006074950111351501158
Maximum axial force (9)(10)Fa StatNlbf28506415450122564501450
Tilting moment for 20,000h (8)(10)MK 20.000hNmlbf.in110252786240791
Tilting moment for 30,000h (8)(10)MK 30.000hNmlbf.in96222485636081
Mass moment of inertia (1)Jgkgcm2lbf.in.s2 10-40.066 - 0.1320.939 - 1.8770.367 - 0.6675.220 - 9.4871.416 - 2.43220.140 - 34.591

(1) The ratio-dependent values can be retrieved in Tec Data Finder – www.neugart.com

(2) Tmin = -40°C. Optimal operating temperature max. 50°C

(3) Sound pressure level from 1 m, measured on input running at n1=3000 rpm no load; i=25

(4) Max. motor weight* in kg = 0.2 x Mb / motor length in m
   * with symmetrically distributed motor weight
   * with horizontal and stationary mounting

(5) Ratios (i=n1/n2)

(6) Ratio-dependent. Application-specific speed configurations with NCP – www.neugart.com.

(7) Permitted 1000 times

(8) These values are based on an output shaft speed of n2=100 rmp

(9) Based on the end of the output shaft

(10) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP – www.neugart.com




Geometry gearbox incl. wheel

NGV064NGV090NGV110
Wheel diameterD50D50mmin1606.2992007.8742509.843
Min. total lengthL50L5098.53.878130.55.138158.06.22
Distance between flange and outer edgeL51L5158.02.28372.02.83594.03.701
Distance between flange and inner edgeL52L528.00.31512.00.47214.00.551

Geometry gearbox

NGV064NGV090NGV110
Centering diameter output shaftD10D10H7H7200.78731,51.240401.575
Pitch circle diameter output shaftD11D1131,51.240501.969632.480
Centering diameter output shaftD12D12h7h7401.575632.480803.150
Centering diameter output flangeD13D13h9h9702.756943.7011204.724
Flange diameter outputD14D14h9h9923.6221204.7241586.220
Mounting bore outputD16D16Ø 5,4 8x45°Ø 0.21 8x45°Ø 6,6 8x45°Ø 0.26 8x45°Ø 9 8x45°Ø 0.35 8x45°
Pitch circle diameter output flangeD17D17823.3281084.2521425.591
Min. total lengthL1L184,53.3271184.6461445.669
Flange thickness outputL8L8h9h960.23680.315100.394
Centering depth output shaftL10L1040.15760.31560.394
Centering depth output shaftL11L1130.15760.2366,50.256
Centering depth output flangeL12L12100.394150.591210.827
Output flange lengthL13L13441.73259,52.343803.150
Clamping system diameter inputD26D26110.433190.748240.945
140.551240.945351.378
190.748----
Motor shaft diameter j6/k6*D20D205 - 190.197 - 0.7488 - 240.315 - 0.94511-350.433 - 1.378
Permissible motor shaft lengthL20L20* The dimensions vary with the motor/gearbox flange.
The input flange dimensions can be retrieved for each
specific motor in Tec Data Finder at www.neugart.com
* The dimensions vary with the motor/gearbox flange.
The input flange dimensions can be retrieved for each
specific motor in Tec Data Finder at www.neugart.com
Centering diameter inputD21D21
Centering depth inputL21L21
Pitch circle diameter inputD22D22
Motor flange lengthL22L22
Diagonal dimension inputD23D23
Mounting thread x depthG3G34x4x
Flange cross section inputQ3Q3
Number x thread x depthG2G28 x M5x78 x M5x0.278 x M6x108 x M6x0.3912 x M6x128 x M6x0.47
Number x threadG4G48 x M58 x M58 x M68 x M68 x M88 x M8

Dimensions in mmDimensions in inch

Dimensions wheel

Dimensions

NGV wheel 160NGV wheel 200NGV wheel 250
Outer diameter of wheelW1W1160 ± 1.26.299200 ± 1.27.874250 ± 1.29.843
Width of wheelW2W250 ± 0.51.96960 ± 0.52.36280 ± 0.53.150
Inner diameter of rimW3W31144.4881556.1021837.205
Centering outside diameterW4W4h7h7200.78731.51.240401.575
Rim depthW5W536 ± 0.21.41747.5 ± 0.21.87066 ± 0.22.598
Screw connection pitch circle diameterW6W631.51.240501.969632.480
Screw connection head diameterW7W7H13H138 x Ø 108 x Ø 0.3948 x Ø 118 x Ø 0.43312 x Ø 1112 x Ø 0.472
Screw connection diameterW8W8H13H138 x Ø 5.58 x Ø 0.2178 x Ø 6.68 x Ø 0.26012 x Ø 6.612 x Ø 0.260

Dimensions in mmDimensions in inch

Scope of delivery: NGV wheel incl. srews and closure cap

NGV wheel 160NGV wheel 200NGV wheel 250
Specifications of wheel manufacturer Blickle
Weightmkglbmca. 2.3ca. 5.1ca. 3.7ca. 8.2ca. 7.6ca. 16.8
Mass inertiaJrJrkgcm2lbf.in.s2 10-47416.63620345.636644114.777
Roll resistance (1)Nlbf6514.69521.416537.1
Friction coefficient (static friction) (2)µµ> 0.25> 0.25
Floor protection
(corresponds to surface pressure of wheel)
N/mm2lbf/in28.0113.786
Temperature range-30°C to +70°C, up to +90°C for short periods.
The load-bearing capacity is reduced at ambient temperatures higher than +40°C.
-22°F to +158°F, up to +194°F for short periods.
The load-bearing capacity is reduced at ambient temperatures higher than +104°F.
TreadBlickle Besthane®Blickle Besthane®
Tread colorBrownBrown
Tread hardness92° Shore A92° Shore A
Wheel unitGray cast ironGray cast iron
Wheel unit colorSilverSilver
Corrosion protectionWheel unit, paintedWheel unit, painted
Tread characteristics (according to tread manufacturer)Low-noise operation, extremely low rolling resistance, high dynamic loading capability,
floor protecting, extremely abrasion resistant, high degree of cutting and tear resistance,
traceless, contact coloration-free.
Low-noise operation, extremely low rolling resistance, high dynamic loading capability,
floor protecting, extremely abrasion resistant, high degree of cutting and tear resistance,
traceless, contact coloration-free.

(1) Empirical values. At 4 km/h and with maximum load.

(2) Friction coefficient depending on subsurface. Specification μ=0.25 with NGV wheel on ground, dry steel rail.

CAD Downloads

NGV wheel 160
PDF - DXF - IGS - STP
NGV wheel 200
PDF - DXF - IGS - STP
NGV wheel 250
PDF - DXF - IGS - STP

Downloads

Mounting Instructions: NGV
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Mounting Instruction: NGV wheel
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Operating Manual
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